Rebuild or replace faulty Gen 1 starter?

Discussion in 'Mechanics Garage' started by Pops, May 11, 2012.

  1. Pops

    Pops New Member

    Joined:
    Dec 20, 2011
    Messages:
    120
    Likes Received:
    0
    Trophy Points:
    0
    Location:
    Stephenson, VA
    I've gotten the 83 resto project back together to the point where I'd like to fire it up. I hooked up the fully charged battery, ran some fresh gas into the carbs, hit the starter button and "click" is all I get. The voltmeter shows me I've got voltage all the way down to the starter terminal when I hit the button so I know my relay and wiring are up to snuff. I pulled the starter and was able to get it to spin intermittently by hooking it straight up to voltage. I pulled the starter apart, and sure enough, the brushes are worn to the point that two of the four braided wires have broken off of them.
    Is it worth it to turn it over to the local electrical shop for new brushes and bearings while they're in there? Or just source another starter? Who here's got experience dealing with starters?
     
  2. Apittslife

    Apittslife New Member

    Joined:
    Apr 18, 2012
    Messages:
    453
    Likes Received:
    0
    Trophy Points:
    0
    Location:
    Clarksville, Indiana
    Map
    If the local shop is any good, Let them do it. Since you know its just brushes, its a waste of money replacing it!
    That's my opinion.
     
  3. silverbullet132

    silverbullet132 New Member

    Joined:
    Nov 24, 2011
    Messages:
    280
    Likes Received:
    0
    Trophy Points:
    0
    +1
    Spray all of the internals good with some electrical contact cleaner before you stick it back on the bike too.
     
  4. Pops

    Pops New Member

    Joined:
    Dec 20, 2011
    Messages:
    120
    Likes Received:
    0
    Trophy Points:
    0
    Location:
    Stephenson, VA
    While perusing eBay this morning I stumbled upon a couple of starter rebuild kits for $25 shipping included. They include everything - brushes with mounting plate, bearings, oring seals. Hmmm, looks like that would be tough to beat. I've already got mine apart, and to tell the truth, there's not that much to it. What the heck, I've torn everything else apart to clean or rebuild it...what's one more component! Definately getting in too deep to quit now!
     
  5. GreyVF750F

    GreyVF750F Member

    Country:
    United States
    Joined:
    Jul 15, 2008
    Messages:
    3,268
    Likes Received:
    2
    Trophy Points:
    51
    Location:
    West of Cleveland Ohio
    Map
    Check this thread out. I rebuilt my starter a couple of weeks ago. Piece of cake with the kit I bought for $27(1/2 way down). Login
     
  6. squirrelman

    squirrelman Member

    Country:
    United States
    Joined:
    Jul 27, 2006
    Messages:
    9,868
    Likes Received:
    753
    Trophy Points:
    128
    Location:
    Buffalo, NY
    Map
    Buying a hunk of copper and aluminium is so much more expensive than a few bits of carbon....eh ?

    Stop at your local auto electric shop where an old-timer--the older the better-- could look over your disassembled starter and tell you if all you need is brushes and everything else is OK. That's what i did once or twice as a nooby. The book shows ways to check for damaged parts by testing resistance.


    Sometimes worn brushes=a bike that's been hard to start for a long time.
     
    Last edited: May 12, 2012
Related Topics

Share This Page