How-To: PAIR removal for 5th Generation

Discussion in '5th Generation 1998-2001' started by jeffrozar, Aug 1, 2011.

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  1. tinkerinWstuff

    tinkerinWstuff Administrator Staff Member

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    You can't stir the pot because it's well known that you don't make any assumptions about performance related issues.
     
  2. NorcalBoy

    NorcalBoy Member

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    I don't make assumptions and I also don't use websites to increase the presumed validity of my claims. But it is much cheaper than dyno time and experienced help.
     
  3. Terry Smith

    Terry Smith Member

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    Please explain, MD. Is that like jumping the shark?

    For me, I noticed no running difference with/without the PAIR system, and no performance difference with/without the flapper. IMHO the flapper has much more to do with Honda complying with noise regulations than trying to improve performance.

    Getting rid of the PAIR is like chucking out the vapour canister on CA bikes, it just gets rid of a heap of unnecessary hoses. If I wanted to save the planet I'd get a Prius.

    Disabling the flapper stopped what I considered an annoying step-change in intake noise when it opened.

    I have no data to support the statements above!
     
  4. NorcalBoy

    NorcalBoy Member

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    Keeping or removing the PAIR system will not change anything either way. If you just want to unclutter the amount of hoses under the tank and rid yourself of the hardware, disconnect it, plug the openings and put electrical tape in the plug coming from the harness. If you wanna get real tricky, you can make a new connector half with just plugs in it.

    The airbox modifications are only useful if you have a fuel module, catless header, a good set of cans, good aftermarket air filter, eliminate the O2 sensors and some dyno time. The gains with the airbox become of greater value with the level of engine modification. Insulating the airbox, bottom of the fuel tank and the lines is also beneficial.

    One thing to consider is that Ti exhausts have different thermal properties which can lower exhaust gas velocity...the effect is very minimal, but it does take place. Wrapping or thermal coating of exhaust headers is also of marginal value. It will assist in heat soak into the surrounding engine cases however.

    Heat soak into the engine cases alone can cause 3-5% HP loss on a dyno reading after repeated runs......
     
  5. Badbilly

    Badbilly Official VFRWorld Troll Of The Year!

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    Or, how to turn a 5000 peso bike into a 10000 peso bike in several sort of easy steps.
     
  6. mikerob97

    mikerob97 New Member

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    here are some pics of my pair valve delete and de-snorkled airbox...

    Click on the pics to enlarge.

    Admittedly, tough to tell if this had any significant effect on the engine performance, but as others have mentioned it did de-clutter the area under the fuel tank.

    PAIR Rear 1.jpg Air Box 15.jpg
     
    Last edited: Sep 23, 2015
  7. RVFR

    RVFR Member

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    When the timing is right, Ill just go looking for some rocking horse poo in the shape of a RC45 cam cover (s)
     
  8. Terry Smith

    Terry Smith Member

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    Only $328 each on Partzilla...why wait?
     
  9. JVM

    JVM New Member

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    Any chance these photos are still available from your PAIR valve mod instructions?
     
  10. Deadsmiley

    Deadsmiley Member

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    I can see them. You can't?
     
  11. J800VFR

    J800VFR New Member

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    Hi,

    Thanks for the detailed how-to but I can't see your photos.

    All I can see is a logo from Photobucket requesting I upgrade my account.

    I have created a Photobucket account but this has not made any difference.

    Is there any way I can see these photos in an alternative way?

    Tony
     
  12. Terry Smith

    Terry Smith Member

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    Sadly the problem is with Photobucket, where they have changed their terms and conditions so instead of hosting for free, you are expected to pay like $400 to upgrade your account to allow you to link images to sites like VFRW. So any photo link to Photobucket is now kaput.
     
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  13. Deadsmiley

    Deadsmiley Member

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    Unfortunately you are correct. I have a lot of forum posts across multiple forums and it affects all of them. I am not paying $400 for this.
     
  14. squirrelman

    squirrelman Member

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    is here a difference between capping 2 hoses per head or using a hose to connect the 2 chrome tubes ??
     
  15. mello dude

    mello dude Administrator

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    Dunno what everbody is doing on the pair valve delete, but, I did mine in the spring and its a simple job.... here's what I put together in detail for the work.... Dont freak out, its easy.
    Below is what I figured out. I was going to do a pair valve thread with photos- but Photobucket screwed everybody. Still planning to do this after I figure out a new photo link service.

    1. Remove the clamps on the hoses on the pair valve covers and pull hoses off. On the 5th gen, maybe 6th, you will need to unbolt the oil cooler, let it fall out of the way.

    2. Unbolt the screws from the covers and pull covers off. (The pair valve caps for the hoses, front and rear)

    3. Pry the reed valve plates out with a screw driver. They come out easy.

    4. Carefully slip off the rubber gaskets of the reed valve plates. – I cleaned them with spray brake cleaner – wipe dry. The gaskets are somewhat D shaped. Remember which way they go in. (I would have bought new if I could, but no go on that unless you buy new pair valve assemblies, not happening for me.)

    5. You will now have 4 loose plate/reed valve assemblies – one at a time, clamp in a vise and with the right sized JIS screwdriver, remove the screw out that is holding the reed valve. It’s a good idea to pre spray with a penetrating oil, such as blaster and let it sit, tap, tap a few times, before you unscrew it.

    6. Pull ‘em all apart so you just have reed plates and gaskets and give ‘em all a good cleaning. I used the spray brake cleaner and wiped ‘em down dry.


    7. Also back on the bike, I cleaned the inside of the “pockets” that the parts go in with more brake cleaner on a Q-tip. Clean parts = good seal.

    8. Now re-assemble the D gaskets back on the reed plates. Keep clean! Clean! Clean!

    9. Now on the bike, get ready to pull out the pair valve pump. On the 5th gen, its located on the front left side of the bike, by the oil cooler. The pump is hanging by a wire bracket assembly by the front of the airbox. Raise up the tank and then start by removing the screw on the left side of the air cleaner to get the wire bracket thingy loose on the pump. . Be careful if you pulled the top of the air cleaner off to get to it, (it helps to get in there, but optional, - a good time to check the filter) but don’t drop the screw into the venturis!!

    10. Also, on the pump is a wire with a connector going to the harness on the left front (5th gen anyway, dont know where its connected on the 6th.) Pull the connector apart. --- It’s a royal SOB to get it apart,(understatement!!) but work at it, it will come loose. Tape up the connector once bare. ( - I went the extra step and put a plastic plug over it. )

    11. Clip loose any zip ties on the hoses so they can be pulled out. (The harness is on the left side of the 5th, a couple zip ties needed to be clipped.)

    12. …Now pull that pump outta there. - (Once everthing is clear, the pump comes out simple. )

    13. Back on the engine, slide gasket and reed plate assemblies back on their pockets, just like stock.

    14. Now set on mello dude’s pair valve plates. Shiny side up. Install screw’s 9 ft-lbs tops.

    15. You will need to get a plug to go over the open boss on the air cleaner. I got mine from Autozone. They have a really cool rubber plug assortment pack from Doorman. Fit perfect.

    16. Ride it! -- I found zero difference in performance, except that it doesnt pop pop pop on decel anymore.

    GL
     
    Last edited: Aug 26, 2017
  16. RVFR

    RVFR Member

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    Yea, it's a pretty cut and dry process especially with Mellos Plates ;) if you plan on at any time to do a dyno tune, you'll be glad you did this.
     
  17. Stray

    Stray New Member

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    [QUOTE="mello dude, post: 571184, member: 1366"

    3. Pry the reed valve plates out with a screw driver. They come out easy.

    4. Carefully slip off the rubber gaskets of the reed valve plates. – I cleaned them with spray brake cleaner – wipe dry. The gaskets are somewhat D shaped. Remember which way they go in. (I would have bought new if I could, but no go on that unless you buy new pair valve assemblies, not happening for me.)

    5. You will now have 4 loose plate/reed valve assemblies – one at a time, clamp in a vise and with the right sized JIS screwdriver, remove the screw out that is holding the reed valve. It’s a good idea to pre spray with a penetrating oil, such as blaster and let it sit, tap, tap a few times, before you unscrew it.

    6. Pull ‘em all apart so you just have reed plates and gaskets and give ‘em all a good cleaning. I used the spray brake cleaner and wiped ‘em down dry.


    7. Also back on the bike, I cleaned the inside of the “pockets” that the parts go in with more brake cleaner on a Q-tip. Clean parts = good seal.

    8. Now re-assemble the D gaskets back on the reed plates. Keep clean! Clean! Clean!


    GL[/QUOTE]

    Forgive my inexperience but why take the reed valves apart? Is it just to clean them or are we eliminating some sort of internal component?

    I assembled mine with the block off plates just placed on top - no screw removal - and they sit nice and flush.

    Also, can anyone clarify which airbox port gets plugged? I took it all apart a month ago and am struggling to work out which hoses go where. Currently I have one open port on the front left of the air box. Is that the one to plug? If so, the plug supplied is too small.

    Supplied by Smart Moto in Greece.

    Thanks in advance for your help.
     
  18. mello dude

    mello dude Administrator

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    Forgive my inexperience but why take the reed valves apart? Is it just to clean them or are we eliminating some sort of internal component?

    I assembled mine with the block off plates just placed on top - no screw removal - and they sit nice and flush.

    Also, can anyone clarify which airbox port gets plugged? I took it all apart a month ago and am struggling to work out which hoses go where. Currently I have one open port on the front left of the air box. Is that the one to plug? If so, the plug supplied is too small.

    Supplied by Smart Moto in Greece.

    Thanks in advance for your help.[/QUOTE]

    Since it was easy to pull the assembly off the bike, the reed valve serve no purpose anymore. Its just simple to unscrew them and set aside, you are not going to put them back on the bike. All you need from the parts is the plate that supports the rubber gasket, nothing else.

    The port that needs plugged is the one that the pair valve pump goes to in the very front of the airbox. --Pull the pump out and the hoses with it, dont forget to disconnect the wire on the pump.
     
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  19. Stray

    Stray New Member

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    Thanks Mello Dude, you're a gent. Pitty photo bucket has hidden all your photos because you've done a cracking how-to and put a lot of effort into it.

    Interestingly, Google's search engines can still see the photos of you do an image search. I used this function to help do the mod.

    Stray
     
    Last edited: Sep 6, 2017
  20. VFRIRL

    VFRIRL New Member

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    I know less than nothing about this but what you are saying makes sense to me, there are no 02 sensors,cat converter etc on my 98, I always thought the 98-99's were different from the 00-01's for this reason,
    I might try removing the snorkel and unplugging the flapper though to see if it makes any difference, easy to undo if I'm not happy with it, can't see the point of messing with pair valves though on a 98 bike with no 02 sensors.
     
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