Fuel pump contact issues

Discussion in '1st & 2nd Generation 1983-1989' started by THRASHED, Aug 10, 2018.

  1. THRASHED

    THRASHED New Member

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    I have posted a thread here about my bike intermittently not running. I have found the cause and think it is worth starting a new thread to discuss the issue. I have an 87 700 Califonia bike. Through a lot of troubleshooting in the last month or two, I have finally found the issues.

    I am attaching four pictures. The first two are from the OEM pump I installed last year, the second two are from the new, aftermarket pump I recently installed
    On another thread, I read a comment about a fuel pump maybe not being bad, but having bad contacts. For grins, I first verified that the fuel pump(s) had power and would not run. Then, using 400 grit sandpaper, I cleaned the contacts. Even though the ones from the OEM pump are obviously damaged, and the new pump is, well, new, this did the trick on both pumps and they both pump now.

    On to the cause. My thought is that the fuel pump electrical plug is loose enough (it is definitely loose) to cause arcing. This arcing could somehow either send more voltage to, or ground out, the fuel pump contacts.

    How does that sound?



    Thanks,



    Scott
     

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  2. John painter

    John painter New Member

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    I had pump issues early on getting my VF500 going, though I got a Mr Gasket pump, I switched back to the original OEM after I gave it a good cleaning. Contact points were warn though not as bad as yours, but it works flawless now. If you’re concerned about grounding check the wires, these old bikes have had plenty of time to wear the sheathing off. I did add some heat shrink tubing from the rubber gasket coming out if my pump up to the plug. The plugs are “loose” on my bike, but the locks hold them in place and I’ve cleaned all the contact points by hand - give that a try if you have not, you’ll see if there’s any place you’re grounding or not getting connection.

    Good luck and have fun, these old bikes are wicked fun!

    58F813F8-4096-4758-864A-2D563B4A30E0.jpeg
     
  3. THRASHED

    THRASHED New Member

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    Thanks for that. Another thing I noticed is the clutch safety switch is not working. By that, I mean the bike will crank and start without the clutch pulled in. I'm not sure if this is new because until the other day, I never tried it (not even sure why I tried it this time...lol). The idea is to fix the clutch switch and replace the fuel pump plug. I sourced a weatherproof plug with wire ends that fit with zero wiggle room. In addition to those two things, I think I'll go through the entire bike, wire-by-wire, where they are exposed anyway, and check for wear.

    Add to all of that, I'll keep a piece of sandpaper somewhere on the bike just in case.
     
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  4. John painter

    John painter New Member

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    Other than my Interceptor, I’m an off road rider, so by habit I always pull in my clutch when starting. Though I think it should start without clutch when up on the center stand in neutral. There are other much more knowing people on this site to help you fit
    Gore that out. Yup going over the bike wire by wire is a process, I’m still doing it but also riding, I keep some fine grit sand paper and electrical tape in my tool bag, or should I say tool box I carry, I’ve also been using some dialectic tune up grease to keep Maine salt air and moisture out of the connectors as I clean them. So far so good.
    Sounds like you’re doing things right. Keep it up! :scooter:
     
  5. RllwJoe

    RllwJoe New Member

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    It should start without pulling the clutch when in neuttral, weather up on the centerstand or not.
     
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