1992 VFR750F Rescue / Refresh

Discussion in '3rd & 4th Generation 1990-1997' started by Captain 80s, Apr 10, 2022.

  1. bmart

    bmart Insider

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    I leave mine where they can be adjusted too..but why do we do that? They rarely get adjusted once they're set!
     
  2. Captain 80s

    Captain 80s Member

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    Like Terry said... So everyone can see that we are awesome.
     
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  3. sixdog

    sixdog Member

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    I love the look of the whole thing.


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  4. tsmitty

    tsmitty Member

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    Oh yea! Proud member!
     

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  5. 102dalz

    102dalz New Member

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    Cap...so where's the exhaust on this '92?
     
  6. Captain 80s

    Captain 80s Member

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    The original headers and collector has been removed. You can't access the suspension linkage with it in place and I wanted to service and paint the pieces when installing the Fox. It will not be going back on, but I will still be using a version of my custom Sudco slip-on. Nothing radical, but it will definitely save some weight, maybe make a some more power and be a much cleaner looking install. I've got a little more work to do and then I'll show what I'm up to.
     
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  7. Captain 80s

    Captain 80s Member

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    So the rear mounts of the panels that normally hide some of the ugly original exhaust chamber actually mount directly to the exhaust. Well, that's not gonna be an option moving forward. Well shit. I do want to keep them to maintain the same look and the lower cowls mount to them as well.

    PXL_20240112_021612062.jpg

    So I dug thru a box of extra 1992 brackets and found a couple that I could use for a mounting point. They were perfect, I just removed a little extra material that wasn't needed. Not 100% sure what they were, perhaps the PAIR valve mounts. Then I created some stainless struts to reach the cover.

    PXL_20240112_021109916.jpg

    Fucking worked great. Very solid. Figuring out the rotation and angles for the two flats I pressed in was the hardest part, but not bad. The material was some Boeing tubing from an obsolete part

    PXL_20240112_022307012.jpg PXL_20240112_020702080.MP.jpg

    Everything will be media blasted and painted black to help blend in. Pretty happy. Now I better get to prepping the "new" exhaust.
     
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  8. sixdog

    sixdog Member

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    Excellent work Cap… looks pro


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  9. Captain 80s

    Captain 80s Member

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    Thanks. I started on a different route, but when I found those brackets I figured it out in my head before falling asleep. Simple, but effective.

    PXL_20240112_024513110.MP.jpg PXL_20240112_024412552.jpg

    It was the double bracket that was the difference. It gives you the adjustability to get the back mount in the correct spot and then tighten everything into place. And like I said, it is SOLID.
     
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  10. sixdog

    sixdog Member

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    Kind of looks like brackets from my Charmglo bbq



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  11. sixdog

    sixdog Member

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    Once painted it will look professional


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  12. Captain 80s

    Captain 80s Member

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    I was gonna wait until they were all refinished, but I wanted to show some of the process.
     
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  13. bmart

    bmart Insider

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    Highly recommend some kind of locking mechanism (nut/washer?). It'd suck to lose/damage it.
     
  14. Captain 80s

    Captain 80s Member

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    The final mount to the covers will probably get a captured nut and properly tightened.

    PXL_20240112_030846964[1].jpg

    I have several years and thousands of miles on the RC26 with CBR900RR fairings using the same bracket and attachment style with ZERO issues. Not my first foray into making and utilizing custom mounts.

    Oh... those covers are metal. So it's not like mounting a plastic piece and crushing it. Which I also don't do. Plastic bodywork always get shouldered bolts or rubber damped thru-collars so mounts can be properly torqued.
     
    Last edited: Jan 12, 2024
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  15. RogueRC24

    RogueRC24 Member

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    Super work dude! Making me elevate my game. Agreed on plastic. Shoulder Bolt or rubber in between.
     
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  16. tsmitty

    tsmitty Member

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    Nice work Captain
     
  17. Captain 80s

    Captain 80s Member

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    Spent over an hour with an old friend before heading down to the neighbors to watch some football.

    PXL_20240211_231026015.jpg

    Love / Hate relationship with ol' Sand Blast Cabinet. The crankcase covers were BAD. A few more pieces left and then I can set up the paint booth.
     
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  18. sixdog

    sixdog Member

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    Looks ready to go
    Nice work Cap


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  19. Captain 80s

    Captain 80s Member

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    Yeah, they're all scrubbed and clean. Quick check to make sure I got all the sand dust residue cleaned out of crevices and threads. My compressor JUST keeps up on most stuff, but I have to let it catch up on bigger covers.

    Next big project I might pay and let a local guy do them. It is very time consuming. I think it might have close to an hour and a half.
     
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  20. RogueRC24

    RogueRC24 Member

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    I get you on the compressor. I had to buy a high CFM gas compressor to run my Vapor blast machine. Still takes a bit of time to get a solid blast going on, but once it hits it works really well. Oh and my compressor is run by a Honda..lol
     
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