reviving the world's rustiest crustiest fifth gen

Discussion in 'Mechanics Garage' started by Burger, May 11, 2025.

  1. mello dude

    mello dude Administrator

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  2. Burger

    Burger New Member

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  3. Burger

    Burger New Member

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    went to clean and paint the exhaust and found some nasty surprises.

    IMG_20250525_122925_HDR.jpg

    obviously this pipe is rotten and the correct thing to do is toss it in the fuck-it bucket. was that what i did though?

    IMG_20250529_221611_HDR.jpg

    IMG_20250525_172631_HDR.jpg

    IMG_20250529_150713_HDR.jpg

    nope.

    i know it's a bodge and i know it's not gonna last, but oe headers are going for about 100 bucks on fleabay, and if i'm dropping that kind of cash, i may as well save up a little longer and get the delkevics. so any extra time i can get out of this pipe buys me time for that.

    in other news, valves are done on the new motor and it's ready to drop in the frame. found a new oem wax motor for the auto choke for 30 dollars, so i'll be sticking with that instead of trying to transplant the manual choke from the original motor; one less lever on my bar is okay with me. once the motor's off my bench and the giant pile of crap has shrunk down a bit i'll probably tear into the forks.

    IMG_20250529_141813_HDR.jpg
     


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  4. Burger

    Burger New Member

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    motor's in, so is the swingarm. threw on the front fairing to test-fit the new mirrors.

    IMG_20250601_201749_HDR.jpg

    starting to look like a bike again.
     
    Last edited: Jun 1, 2025


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    #24
    chuntera and bmart like this.
  5. One Ida 31

    One Ida 31 New Member

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    Cool garage cat!
     


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  6. Burger

    Burger New Member

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    this thing's falling together now. next up is forks, then she'll be a roller. after that is fuel system, then she'll be a runner. outside of paint, that should be the last of the hard jobs. then i get to move into the easy but expensive jobs, like tires, chain and sprockets, brake lines, etc. (paint will probably be hard and expensive so that'll be extra fun.) probably time to start looking for a job....

    IMG_20250603_132519_HDR.jpg

    also i painted the cluster for a laugh. (the trick was dish soap)

    IMG_20250603_214331_HDR.jpg
     


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    bmart likes this.
  7. Andy Williams

    Andy Williams New Member

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    Watching this with interest - looks a really good project to be doing mate - just wish I had the skill and the time to do something similar
     


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